DeWalt DWS778 Manuel de service Page 12

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ENGLISH
10
IMPORTANT: The saw head (y) must be in its highest position to install
a new blade.
1. To raise the saw head (y) to its highest position, push down on the
saw head (y) and pull out the lock-down button (w).
2. Release the downward pressure and allow the saw head to rise to
its full height.
3. Insert the 6 mm hex key (z) deeply into the spindle lock (uu), found
opposite the blade shaft, and hold it (fig. 6, 8).
4. Insert the other 6 mm hex key (z) into the blade bolt (f) and loosen it
by turning clockwise. Remove the blade bolt (f) and the outer flange
(e).
5. Press the lower guard lock-up release lever (b) to raise the lower
blade guard (g) and remove the saw blade (h).
6. Install the new saw blade onto the shoulder provided on the inner
flange (ee) (fig. 7) making sure that the teeth at the bottom edge of
the blade are pointing towards the fence (away from the operator).
7. Replace the outer flange (e), making sure that the location lugs (jj)
are engaged correctly, one on each side of the motor shaft.
8. Insert the blade bolt (f) and tighten it with the 6 mm hex key (z) by
turning anti-clockwise while holding the 6 mm hex key (z) engaged
with your other hand (fig. 8).
9. Remove the two hex keys (z) and fit them back into their holder.
ADJUSTMENTS
WARNING: To reduce the risk of injury, turn unit off
and disconnect machine from power source before
installing and removing accessories, before adjusting
or changing set-ups or when making repairs. Be sure
the trigger switch is in the OFF position. An accidental
start-up can cause injury.
Your mitre saw was accurately adjusted at the factory. If readjustment
due to shipping and handling or any other reason is required, follow the
steps below to adjust your saw. Once made, these adjustments should
remain accurate.
Adjusting the Traverse Bars for Constant Cutting
Depth (fi g. 1, 2, 9, 10)
The blade must run at a constant cutting depth along the full length
of the table and must not touch the fixed table at the rear of the slot
or at the front of the rotating arm. To achieve this, the traverse bars
(x) must be perfectly parallel to the table when the saw head (y) is fully
depressed.
1. Press the lower guard lock-up release lever (b) (fig. 1).
2. Press the saw head fully to the rear position and measure the
height from the rotating table (n) to the bottom of the outer flange
(e) (fig. 10).
3. Turn the saw head traverse lock (s) (fig. 2).
4. Keeping the saw head fully depressed, pull the head to the end of
its travel.
5. Measure the height indicated in Figure 10 again. Both values
should be identical.
6. If adjustment is required, proceed as follows (fig. 9):
a. Loosen the locknut (kk) in the bracket (ll) under the upper
dust extraction nozzle (r) (fig. 1) and adjust the screw (mm) as
required, proceeding in small steps.
b. Tighten the locknut (kk).
WARNING: Always check that the blade does not touch
the table at the rear of the slot or at the front of the rotating
arm at 90° vertical and 45° bevel positions. Do not switch
on before having checked this!
Adjusting the Fence (fi g. 11)
Lift the sliding fence lock lever (i) anti-clockwise to loosen. Move the
sliding fence (q) to a position that avoids the blade, then tighten the
fence lock lever by turning clockwise.
Checking and Adjusting the Blade to the Fence
(fi g. 2, 12, 13)
1. Slacken the mitre latch (m).
2. Place your thumb on the mitre arm (l) and squeeze the mitre latch
(m) to release the rotating table/mitre arm (n).
3. Swing the mitre arm until the latch locates it at the 0° mitre position.
4. Pull down the head and lock it in this position using the lock-down
button (w).
5. Check that the two 0° markings (nn) on the mitre scale (o) are just
visible.
6. Place a square (oo) against the left side of the fence (q) and
blade (h).
WARNING: Do not touch the tips of the blade teeth with
the square.
7. If adjustment is required, proceed as follows:
a. Loosen the mitre scale screws (p) (fig. 12) and move the scale/
mitre arm assembly left or right until the blade is at 90° to the
fence as measured with the square (oo) (fig. 13).
b. Retighten the mitre scale screws (p).
Checking and Adjusting the Blade to the Table
(fi g. 2, 14–16)
1. Loosen the bevel clamp handle (t) (fig. 14).
2. Press the saw head (y) to the right to ensure it is fully vertical and
tighten the bevel clamp handle.
3. Place a square (oo) on the table and up against the saw blade (h)
(fig. 15).
WARNING: Do not touch the tips of the blade teeth with
the square.
4. If adjustment is required, proceed as follows:
a. Loosen the bevel clamp handle (t) and using a hex key (z), turn
the vertical position adjustment stop screw (qq) in or out until the
blade is at 90° to the table as measured with the square.
b. If the bevel pointer (rr) does not indicate zero on the bevel scale
(u), loosen the bevel scale screws (pp) that secure the scale and
move the scale as necessary.
Checking and Adjusting the Bevel Angle
(fi g. 2, 14, 16)
The bevel override allows the maximum bevel angle to be set at 45° or
48° as required.
1. Make sure the override knob (ss) is located in the left position.
2. Loosen the bevel clamp handle (t).
3. Standing in front of the machine, move the saw head (y) to the left.
4. This is the 45° bevel position.
5. If adjustment is required, turn the 45° bevel adjustment stop screw
(tt) using a 4 mm hex key (z), in or out as necessary until the bevel
pointer (rr) indicates 45°.
WARNING: The guide grooves can become clogged with
sawdust. Use a stick or some low pressure air to clear the
guide grooves.
Prior to Operation
WARNING:
Install the appropriate saw blade. Do not use excessively
worn blades.The maximum rotation speed of the tool
must not exceed that of the saw blade.
Do not attempt to cut excessively small pieces.
Allow the blade to cut freely. Do not force.
Allow the motor to reach full speed before cutting.
Make sure all locking knobs and clamp handles are tight.
Secure the workpiece.
Although this saw will cut wood and many nonferrous
materials,these operating instructions refer to the cutting
of wood only. The same guide-lines apply to the other
materials. Do not cut ferrous (iron and steel) materials or
masonry with this saw! Do not use any abrasive discs!
Make sure to use the kerf plate. Do not operate the
machine if the kerf slot is wider than 10 mm.
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